3M Lava Form mill conversion to 98mm disks

Discussion in 'CNC Machines' started by DMC, Feb 16, 2017.

  1. DMC

    DMC Scott Hudson

    We are converting Two of our Twelve 3M Lava mills to accept 98mm disks today!

    Just thought I'd share that. Pics to follow....

    We just finished testing the travel limits and we have the needed range to do this.

    Will modify the loading system and making custom fixture.

    No auto-loading for first experiments because we need to get this done ASAP.
     
    martin likes this.
  2. martin

    martin Active Member

    That would be awesome for the CNC 500 , using blocks sucks
     
  3. Dennis DeMarchi

    Dennis DeMarchi New Member

    AMAZING..... the original lava mills are among the most reliable milling units on the market. shame that many are simply collecting dust. please let us know how to save these golden beasts from extinction.
     
    DMC likes this.
  4. DMC

    DMC Scott Hudson

    I have the back-ups for most all Lava mills in North America.
    We can make new flash-cards and HDDs as well.
    I have Axis motors, Spindles, can fix chiller units, etc.
    We have a calibration station for Steinbichler ST scanners and new cameras as well!
    I got my hash pipe.


     
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  5. 2thm8kr

    2thm8kr ɹotɐɹʇsıuıɯqA Staff Member

    Come on and kick me
     
  6. ICEcad

    ICEcad Well-Known Member

    so where are thease pictures ?
     
  7. cadfan

    cadfan Moderator Staff Member

    videos

     
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  8. ICEcad

    ICEcad Well-Known Member

    bit small tool at this stage of milling....
     
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  9. DMC

    DMC Scott Hudson

    DSC_0389.JPG
     
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  10. DMC

    DMC Scott Hudson

    DSC_0387.JPG
     
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  11. DMC

    DMC Scott Hudson

    That Spindle can hold 4mm or 4mm collet as options!

    The CNC 500 is not made to be wet mill.
     
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  12. DMC

    DMC Scott Hudson

    We are using only plastic to machine soft materials. We 3d print it in 3hrs on 3d systems Projet to test idea and fit. But, now we are just going to use it and maybe no Metal?

    We leave One top side attached but only loosen a little. We remove One-half of the top to change the disk.

    If necessary, we will make metal fixture and the Lava Mill will cut it's own fixture while clamped in the machine.

    DSC_0390.JPG
     
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  13. DMC

    DMC Scott Hudson

    We are going to change a few things....but this fits fine.
    The spindle can get everywhere.
    No collision with anything. DSC_0388.JPG
     
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  14. DMC

    DMC Scott Hudson

    We used Urine colored Resin from 3d systems.

    Ugly, right? :eek:
     
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  15. martin

    martin Active Member

    The ugly duckling ends up as a swan one day;)
     
    2thm8kr likes this.
  16. ICEcad

    ICEcad Well-Known Member

    cool shit :)
    how many tools are in this mill ? Sum3d as cam i guess ?
     
  17. DMC

    DMC Scott Hudson

    20 tools.

    Can be 3mm, 4mm, or 6mm shank tools.

    SUM3d to make the magic happen of course!
     
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  18. DMC

    DMC Scott Hudson

    lava 98 top view.png lava 98 top vieew.png
     
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  19. DMC

    DMC Scott Hudson

    We are having the final product manufactured out of White POM (aka "Delrin")

    Since we are only machining soft materials....we are going to go with this material.

    Aluminum would have been same price, but I think it may cause cracks to form in Zirconia and Sintron materials if clamped too hard on a little piece of debris. The POM will be slightly more forgiving for clamping and holding the material and I think it will absorb vibrations better than Aluminum.
     
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  20. DMC

    DMC Scott Hudson

    2nd prototype

    I think we are ready for production now.



    DSC_0393.JPG
     

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